So how exactly does a pipe bending machines work?

With the rapid development of the manufacturing industry, not only led to the introduction of related industries, but also for the required tube bending manufacturing demand has greatly exceeded people's expectations, the market for tube bending process requirements may also be increasing, requiring the first in order to meet the continuous upgrading with the bus, followed by a bright appearance and lovely curvature, this paper consistent with the innovative attitude on the pipe bender to make an introduction.

• Classification and scope of application with the pipe bender

• The working approach to the tube bender

• The working principle on the pipe bender

Classification and scope of application in the pipe bender

• According on the steel bending machine heat, it is divided in to: cold pipe bender along with hot push pipe bender

• According towards transmission mode, there are usually 4 types: pneumatic, manual, mechanical and hydraulic tranny.

• There are 4 forms of control methods: manual, semi-automatic, automated and numerical control.

The bender is mostly classified according to that control method, the following is introduced 1 by 1:

• Manual control on the roller bending machine: manual control on the pipe bender: manual pipe bender is the use of a simple bending device for the pipe bending process. It doesn't require special pipe twisting equipment, pipe bending device manufacturing costs are small, easy to adjust the employment, but labor intensity, lower productivity, mainly used in single-piece, small batch manufacturing.

• Semi-automatic control on the pipe bender: generally automatic control of the pipe bending angle, mainly employed in small batch production.

• Automatic control on the tube bender: the size pre-selection procedure and feed carts plus program control system for automatic control in the entire process of tube bending (feeding, bending, and also space corner), this higgle machine is usually hydraulic drive, servo motor control, high productivity, nevertheless large upfront investment, as well as being not suitable for that pipe size parameters are usually variable occasions, suitable for mass production.

• CNC water pipe bender: according to the type of the parts place, the input data to accomplish fully automatic control from the bending process, it works for mass production, particularly the pipe size boundaries changeable occasions.

The working technique of the tube bender

Radian gradient radian conduit, because of its radius of curvature is not really uniform, and its material with the strength of the greater rectangular tube, while the grade of its bending system qualified or not, directly related to the subsequent processes, for instance glass and external decorative elements of the assembly and alternative aspects, so the twisting system technical requirements will be higher. In the earlier, the bus manufacturing, generally better skilled employees with an oxyacetylene torch supplemented by other tools to finish the manual, although the system could be, but the problem can be obvious: a. The personnel labor intensity; b. The grade of the bent system, and the grade of the bent system, directly linked to the follow-up process, for example the assembly of glass in addition to exterior parts, so your bent system technical demands. Worker labor intensity; d. Low efficiency, difficult to make a batch; d. The radius tube bending method is not good or harmful. Radial tube bending product good or bad, tormented by the degree of their technology and experience.

This technique is only suitable with regard to trial production or modest batch production requirements, for any production of larger number of passenger cars is not really suitable. Therefore, the enterprise need to have bending equipment that is compatible with the output. Hydraulic profiling pipe bender is precisely having a simple operation, good high quality bending, suitable for mass production and other advantages will soon possibly be favored by bus enterprises.

The working principle belonging to the pipe bender

First of, after the end from the preparation procedure (including the installation module, leaning steering wheel, dynamic fixed wheel, and so forth. ), press the start switch for the control panel, so that this rectangular tube in top of the material bracket top power (hydraulic system force) along side hydraulic system slide rail through the A side gradually pushed to the B side and the most notable material bracket contact, as the module group also with the hydraulic system slide rail pushed into the B side, the system under your role of limit switch to fix the movement, on the That the system is in fine condition, the bending procedure is done: the bending switch is actually pressed, the wheel I rises to contact the module 4.

Since the pipe bender features the advantages that different ordinary pipe benders do not need, it will become extremely popular now because high proficiency determines everything. And now it truly is still slowly researching tough one machines, because people are constantly improving. The similar, the machines are additionally slowly improving, becoming a lot more intelligent and simpler. Zhangjiagang King-Macc Machinery Manufacturing Company can provide you the.